These studies are a great example of how the materials we have developed are in perfect harmony with the traditional materials used in the market, and by eliminating the negative aspects of these materials, they are transformed into new and perfect hybrid products.

With these studies; The materials we developed were perfectly compatible with the traditional materials used in the market and eliminated the negative aspects of these materials, turning them into new, perfect hybrid products.

Glass, which is a fragile and sensitive product, + felt made of recycled polyester fiber + was used together with our XPS GreCer material, which is an excellent thermal insulation material but physically weak.

The result is an excellent product that is free from all kinds of atmospheric effects, has excellent thermal insulation, and is resistant to impacts and difficult usage conditions.

With this work, fragile, risky glass became unaffected by all kinds of physical effects with polyester felt + XPS + GreCer.

Polyester waste, which cannot be dissolved in nature and will always be a source of pollution, was turned into felt and reused and hidden inside the product, preventing it from becoming a source of pollution for centuries.

The short description of our work can be described as “NEW GENERATION FERMENTATION TANKS FREE OF ATMOSPHERIC CONDITIONS, DESIGNED FOR A HEALTHY AND STABLE FERMENTATION”.

Our model you see in the pictures has a capacity of 120 LT. It can be produced in the desired capacity.

All surfaces that the content to be fermented will come into contact with are glass, fittings and other connection parts are stainless steel.

Glass joints are bonded with food grade approved silicone.

Additionally, sealing and durability were added with an extra felt strip + silicone from the outside. For safety and full stabilization, the glass chamber was covered with 5 mm thick felt.

A 50 mm XPS insulation plate was covered on top of it.

Two layers of felt were applied on the XPS again, using a clay-based material called GreCer, developed by our company (you can get detailed information about Grecer at www.greenginnovation.com).

Limestone powder and granules were applied to the surface as a coating using GreCer.

Finally, a case was made from carbonized spruce wood around it.

Of course, while doing all this, we did not forget Dyonissus, the god of wine. We also added the Bacchus relief, the Roman version of Dyonisos, to the front of the product.

This product is also designed to withstand 3 atmospheres of pressure and can naturally carbonate beer or other fermented liquids under pressure. For this, it is sufficient to install a pressure valve in the airlock section.

This product can also be designed using oak timber instead of glass in the fermentation chamber and can be used instead of oak barrels.

We believe that these product groups that we have developed and continue to develop will be a new, economical, long-lasting alternative to the fermented beverage industry with their full insulation and full sealing features.

COMPONENTS WE USED IN PRODUCTION IN THE SYSTEM WE DEVELOPED AS A NEW ALTERNATIVE

GreCer

Non-porous, Clay + Natural Pozzolan (GreCer)

The building material we have developed is sustainable, has extremely high adhesion strength, has a very low carbon footprint and is 100% ecological, non-porous, very hard, resistant to all kinds of natural conditions, unaffected by water, class A1 fireproof, and has a density of 1600 – 2000 kg/M3.

GrePor

Porous Clay + Natural Pozzolan (GrePor), which has the same properties and is also an insulation material itself.

The porous insulation material we have developed is sustainable, has a very low carbon footprint and is 100% ecological, porous, resistant to all kinds of natural conditions, not affected by water, A1 class fireproof, 80 – 300 kg/M3 density, 0.035 – 0.060 W/mK insulation coefficient.

Glass

Glass; It is a transparent, translucent or opaque, amorphous, amorphous substance that solidifies rapidly without crystallization, obtained by mixing silica, potash or soda, lime and sometimes different additives and melting them at high temperatures.
Intensity
The densities of glasses take different values depending on the ratio and type of the main components in their composition. The densities of various types of glass vary between 2.2 g/cm3 and 3.0 g/cm3. In some special glass types, it reaches densities such as 8 g/cm3. The density of normal glass used in buildings is 2.5 g/cm3.
Hardness
According to Mohs hardness, the hardness of glass is between 6 and 7. This level of hardness gives the glass good wear resistance. Thus, glass products with glossy surfaces can maintain their transparency to an almost unlimited extent. The Mohs hardness value of normal window glass is slightly lower, around 5.5.

PHYSICAL PROPERTIES
Transparency is the ratio of transmitted light to incoming light, and in glasses K = 80% – 98%. Therefore, glass has a higher transparency than most transparent plastic.
The refractive index is directly related to the density of the glass. The refractive index, which is 1.52 in normal glass, is 1.60 in crystal glass.
Softening temperature is between 500-600C
Thermal expansion coefficient:
α = 9.1×10-6 cm/cm C
Thermal conductivity coefficient:
λ = 0.7-1.1 kcal/mhoC (window glass)
λ = 0.035 kcal/mhoC (glass wool)
Heat permeability value:
K = 6 kcal/m2hoC (single glass)
K=2.3 kcal/m2hoC (double glass with 12 mm gap)
Sound retention value:
= 30 dB (6 mm single glass)
= 32 dB (6 mm double glass with 12 mm gap)
= 45 dB (6 mm double glass with 20 mm gap)
CHEMICAL PROPERTIES
Glass is chemically resistant to many substances. Only hydrofluoric acid and some alkaline solutions (melts) affect glass.

MECHANICAL SPECIFICATIONS
Regarding glass materials, properties such as compressive strength, tensile strength, modulus of elasticity and Poisson’s ratio are important.
• Glass is a brittle material and is not resistant to impact and deformation. On the other hand, its compressive strength is quite high.
• There is a big difference between the compressive and tensile strengths of fragile materials such as glass. This difference reaches approximately 20 times in glass materials.
• The durability of glass objects is determined by their tensile strength. The tensile strength of glass varies between 20-90 MPa and the compressive strength varies between 500-900 MPa. Glass is a wear-resistant material. The elasticity modulus of glass is 45000-100000 MPa. Poisson’s ratio is 0.22.

Fabric Made from Jute Fiber

Jute is a type of fiber produced from Corchorus species. Jute used in trade is obtained from two types of plants: Corchorus capsularis and Corchorus olitorius. These plants reach 2-4 meters tall within a year. Its production is natural, sustainable and 100% ecological.

There is evidence that jute was used in textile production by the Indus Valley Civilization between 2200 and 1900 BC.[1] It started to be grown in China and Malaysia. C. olitorius was also recognized and started to be cultivated in the Mediterranean. It reached America around 1870. It is produced in the states of Texas and South Carolina in America.

Rock Wool Plate

Stone wool building material, which contains volcanic rocks, is a lightweight building material consisting of fibers obtained by melting volcanic rocks at high temperatures. It is used as standard in buildings for insulation purposes and exterior applications. At this point, stone wool, which has a very functional feature in terms of both sound insulation and heat insulation, is frequently preferred because it has an effective potential in insulation, although it has some negative properties.

Recycled Polyester Felt

Polyester fiber felt is a heat and sound insulation material that does not contain chemical additives, by blending the fibers obtained from the recycling of Polyethylene Terephthalate, compressing it with the nonwoven needling method, and bringing it to an applicable thickness.

Physical properties of polyester fiber

Thermal conductivity coefficient (λ) is between 0.032 W/mK and 0.039 W/mK

Sound absorption value 35 decibels

Tensile strength 4.5-5.5 g/denier

Percentage of elongation at break is 15-25%

Specific gravity 1.38 g/cm³

Under normal conditions, the humidity rate is 0.4%

It is resistant to acids, but not to bases.

It is resistant to oxidizing and reducing substances.

It is not affected by moths and harmful insects. Likewise, it is not damaged by microorganisms such as mold and fungus.

Polyester felt alone does not mean anything in the construction materials industry. However, its use is very common in other sectors, especially in the textile industry. It is unnatural, flammable, and when thrown into nature, it continues to exist as a waste that pollutes the environment for hundreds of years. Therefore, it should not be thrown into nature as waste. However, especially when made into felt, polyester fiber has a density of 120 kg/m3, a heat conduction coefficient of 0.034 W/mK, a tensile strength of 4.5-5.5 g/denier, an elongation at break of 15-25%, and a sound absorption coefficient of 35 decibels. It turns into a material that can be easily produced in desired thicknesses and has very superior physical values. Moreover, the raw material used is recycled, meaning that it is prevented from being released into nature as waste. In this way, we prevent these wastes from being released into nature and hide them in the walls, floors and ceilings of a building throughout its life, in a way that is “very functional” and provides “energy saving throughout the life of the building”…

The contribution of such use to the protection of nature and ecosystem should not be underestimated.

XPS Insulation Plate

It is a polystyrene-based insulation material of synthetic origin, extraordinarily light, and with very high thermal insulation values. They are thermoplastic materials with a homogeneous cell structure. Its main material is polystyrene, and cell forming, flame retardant, paint and environmentally friendly gases are used in its formation.